Challenges
The scope was to replace non-compliant legacy cladding with fully fire-rated durable rainscreen.
The design challenge was the coordination of a variety of panel sizes with the staggered pattern, while working to very tight tolerances.
The existing cladding had already been removed and covered with Siniat board. As the Siniat board was removed, references had to be marked on the scaffold to guide the new installation. Varying site conditions had to be resolved as works progressed.
There was an issue with potential rainwater build-up.
The tight urban site had very restricted space for material storage, requiring Just-In-Time deliveries.
The remediation had to be delivered while the residents remained in occupation throughout.
The installers were working at height, with monthly Health & Safety audits by H&S consultant Havio.
Completing on time was a challenge due to delays in Italy with the ppc finish and periods of rain and high humidty affecting the render remediation.
Solutions
Aluminium cassette panels were chosen to satisfy stringent fire regulations and architectural intent.
Early engagement facilitated the detailing of the cassette panels and complex interfaces with a variety of soffits, bespoke flashings and fascias.
The design programme followed the installation sequence and phased striking of the scaffolding, allowing for close coordination and collaboration between design and site teams. Cladding alignment was adjusted to suit final tolerances on site.
Drain holes were drilled in the soffits.
Careful coordination between procurement and site teams maintained smooth progress, kept on track.
Phased scaffold drops and stringent noise mitigation measures minimised disruption to the leaseholders.
The site team achieved a 100% score twice for the Health & Safety Audit, with no incidents at all.
The issues were accommodated by A2O and Finish Facades managed the cassette ppc finish issues, so the facade was delivered on programme.
Fact File
Sector
- Residential
STATUS
- Reclad
Value
- £1,085,000
Scope of Work
- Aluminium Cassette Panels 'Elements System' with gold & silver grey metallic ppc finish
- Aluminium Bracketry
- Rainscreen Slab Insulation
- Fire Barriers
- Sheathing Board
- Render system with backing boards
- Spandrels panels to window bays
- Galv sheeting, to roof of projecting balconies
-
Soffits, gold-metallic cassette panels
Cappings and facias, gold-metallic finish - Flashings, gold metallic and blue grey finishes